Metal Cutting, Fabrication & Powder Coating.

Quality Metal Manufacturing

Semi Exact offers its in-house reconfigurable metal fabrication, laser cutting, metal forming, metal bending, welding, robotic welding, powder coating, fulfillment and engineering services on-demand for select partners around the world.

Quality made fast.

Need custom metal manufacturing?

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Semi Exact Laser Cutting.Semi Exact Powder Coated Spider Legs

Laser Cutting.

Semi Exact has extensive sheet metal cutting experience from small components to complex assemblies. We work closely with our customers to provide cost analysis and strategies to create more value with less cost.

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Manual & 
Robotic Welding.

Semi Exact uses both highly skilled manual welding techniques and robotic welding.

With a background in metal furniture fabrication we have a eye on the details as well as the structural integrity of the welds.

Our robotic welding capabilities are perfect for medium to high volume production runs, where absolute consistency is key.

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Metal Bending & Forming.

Semi Exact invests in the best bending and forming technology to provide you the best quality, on-time and in budget. Our vertical press brakes consist of 110 Tons of bending force to bend parts up to 120” in length. We used electric servo driven press brakes for extreme accuracy.

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Tube & Pipe Cutting

Our plasma tube and pipe cutter makes production time up to five times faster than with manual processes.

Our machine's CNC automation minimizes errors in production and wasted time and materials.

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Powder Coating.

Semi Exact has in house powder coating capabilities with multiple spray booths, guns and ovens.

When you need a durable, weather resistant finish, powdercoating is often the most cost effective and high quality option available for steel, aluminum and galvanized materials.

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Engineering.

Semi Exact Manufacturing offers an in house engineering and design team to help you go from prototype to production.

Our team provides theoretical, practical, and applied experience to bring  your project to life on time, and in budget.

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Kitting & Fulfillment.

As an OEM through our direct to consumer service, Semi Exact Manufacturing has built extensive logistics experience and offers complete fulfillment services including private label packaging, kitting, pre-assembly, and drop-shipping for ongoing programs.

We've shipped 7,413+ orders in the past year and have daily pickups from all the major carriers. Each day our team kits and packs out custom sizes for parcel, pallet, LTL, and truckload shipments.

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American Made.

Your Trusted USA
Manufacturing Partner.

25+
Dedicated Manufacturing Experts
Our core team at Semi Exact is made up of experts in manufacturing metal goods.

We have skilled welders, talented engineers, and a team that cares about quality from the initial design through powder coating and fulfillment.
99.97%
American Milled. Recycled Steel.
We believe in sustainability and are proud to use American milled, recycled steel in our own products.

If you have a sustainability requirement for your metal manufacturing project, we've got you covered.
MOQ
Low MOQ's for Our Customers.
Our own direct-to-consumer business with MOQ's of 1 allows us to operate extremely efficiently.

Looking for a small run of parts or a higher volume?

We have the experience you need.

Industries Served.

Broad Industry Experience

Furniture Industry

We began making furniture components for our brands like semiexact.com and diyhairpinlegs.com. This gives us a unique perspective on the quality, tolerances, and program requirements for the furniture industry.

We work with architects, designers, furniture companies, and end consumers to design and produce a variety of metal furniture fabrication and manufacturing projects.

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Controlled Environmental Agriculture (CEA)

Farming is changing, fast. We can help you rapidly deploy systems to grow and harvest profits with our extensive metal fabrication capabilities. We can bring your designs to life with in house engineering and prototyping processes.

Products we have fabricated recently:

  • Fan assemblies and brackets for air movement systems
  • Sheet metal ducting assemblies to attached to racks and vertical growing systems
  • Mounting plates and brackets for lighting for growing
  • Benches, carts and racks for vertical growing
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"Working with Semi Exact Manufacturing has been a blessing!..."
Jay Larking, DriFlower CEO

Consumer Products

Semi Exact Manufacturing has deep experience in designing, prototyping, manufacturing, and fulfilling home and garden, and consumer products.

Through our own consumer channel semiexact.com we manufacture made to measure items with minimum order quantity of 1 for tens of thousands of customers a year. Made and shipped in just weeks instead of months.

This hands-on experience sets us apart from other metal furniture manufacturers.

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Restaurant

We manufacture table bases, shelving, custom displays, and seating for the restaurant industry. Having served hundreds of restaurants through our consumer brand, we have expanded our custom metal manufacturing services for the restaurant industry.

Products we have fabricated recently include:

  • Metal Table Legs
  • Custom Table Bases
  • Shelving Systems
  • Racking for Beverages
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Hospitality & Events

Serving hotels, casinos, event producers, and entertainment venues we have deep experience in custom fabrication for your needs. From bedframes for hotels to seating and standing tables for event production companies, we have you covered.

Custom engineering, metal cutting, sheet metal and tube steel fabrication, and powder coating services all under one roof make it easy to bring your project to life.

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Aftermarket Automotive

As a precision sheet metal manufacturer we provide metal fabricated parts for aftermarket automotive OEMs. Our team has a number of overlanding enthusiasts and we know what it takes to provide quality automotive metal components and parts.

Our aftermarket automotive manufacturing includes engineering, metal cutting, metal bending, metal forming, metal sandblasting, metal welding, and metal powder coating services.

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Trusted Manufacturing.

Read about our most recent customer wins.


Much of our work is under NDA. Here are a couple of our recent wins that we're glad to share.

If you'd like to learn more about our capabilities,
click here.

10,000 Parts. Delivered Fast.

DriFlower needed to expand its supply chain for higher volume orders with shorter lead teams and turned to Semi Exact for...

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“Working with Semi Exact Manufacturing has been a blessing! Not only did they provide great pricing and deliver on time, their attention to detail was impeccable. It feels great knowing that we’ve got a vendor we can count on.”

Jay Larking, DriFlower CEO
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"Semi Exact Manufacturing was able to work with us in real time as we brought our product to market.  Multiple revisions were made mid production, and they were able to support our needs 100% along the way.  We really appreciate working with them."

Greg Panella,
President/Founder
IHS

Materials We Work With.

Sheet Metals
We are experts at sheet metal fabrication and work with various sheet metals including:
  • G30 Steel
  • Mild Steel
  • Stainless Steel
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Tube Steel
Our plasma tube steel cutting service makes it easy to work with round, square, and rectangular tube.
  • Round Tube
  • Square Tube
  • Rectangular Tube
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Powder Coating
Our powder coating is completed in-house providing you a faster lead time. Our powder coating is:
  • Durable
  • Aestheticly Pleasing
  • Fast
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Fulfillment Materials
We work with a variety of fulfillment materials for full kitting, pre-assembly, and shipping.
  • Recycled Packing Materials
  • Corrugate
  • Foam
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A Bit About our Unique Reconfigurable Manufacturing System.

Our customers come to us when they believe they can solve a problem in the market or when the window of market opportunity is opening up quickly and they need a partner to rapidly respond.

To be a great manufacturing partner for you, we have built our manufacturing processes and team to provide quality products in a rapid manner and within budgetary constraints. That’s where our reconfigurable manufacturing system (RMS) comes into play.



The goal of an RMS is to provide:

If your manufacturing partner takes weeks to set up and requires high MOQ’s and can’t re-configure quickly for the market changes then you risk missing out.

Velocity of sales change, the product mix changes (quickly), seasonality matters, the custom requirements for customers are real.

A distinguished professor from the University of Michigan, Yoram Koren, created the concept of a reconfigurable manufacturing system.

Koren definied six key characteristics of an RMS:
“Exactly the capacity and functionality needed, exactly when needed.”
Semi Exact Manufacturing has built a capability stack that can scale at both the systems level and the machine level. When the mix changes we can adapt, as our tooling is built to convert quickly.

For example, this means our welding fixtures produce multiple part numbers in the same part family, giving flexibility to the varying size requirements of your customers without materially increasing changeover time.
As we design parts for laser cutting or bending, we create parametric models that can easily change based on mix.

 In order to facilitate customization at scale we built our own MRP / MES software systems that run from order entry through fulfillment follow-up, ensuring quality throughout and adhering to our fundamentals of PDCA.

Learn more about  our approach.




Commonly
Answered Questions

Is Semi Exact Manufacturing a Good Fit?
Semi Exact Manufacturing specializes in metal manufacturing projects that are:
  • Low to Mid Volume quantities
  • Repeat ordering over a multi-month period
  • Utilizing at least two operations (cutting and bending)
  • Going to be powder coated
These types of projects fit within our core capabilities of metal laser cutting, metal bending & forming, metal powder coating, and value-added engineering.
The following types of projects are generally not a good fit for Semi Exact Manufacturing:
  • Extremely high volume
  • Looking for absolute lowest price
  • Single prototyping
Not sure if we're the right fit? Contact us today to find out.
Can you Help with Engineering?
Our metal engineering team has both hands-on and theoretical experience to help bring your project to life. The Semi Exact Manufacturing engineering team is the first group that works on your project to ensure it is designed for manufacturability.

We support a variety of software to import or help create your CAD files.
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Can I Rush My Order?
Since we manufacture in the USA, orders are much faster than off-shore contract manufacturing. Depending on the complexity of your project, the quantity of items that you're ordering, and our current production queue we can discuss options for expediting your order.

If you need a rush order, contact us right away to discuss your needs.
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How much will my project cost?
Custom metal manufacturing and fabrication projects vary depending on the complexity of your project, material(s) used, quantity, finishing requirements, packing requirements, other specifications, and lead time required.
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What is a Metal Contract Manufacturer?
Since not all companies have the equipment, team, or resources to manufacture everything that they need in-house, companies like ours offer our metal manufacturing expertise to other companies to make products, components, or parts for your project.

We handle what you need including drop-shipping services directly to customers so that you can focus on what you do best.
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What is the Average Lead Time?
Contract Manufacturing projects will vary in lead times depending on factors such as the complexity of your project, the number of components, finishing choices, and total quantity.  We will provide you with a transparent lead times at the time of order.

The best way to confirm the lead time for your project is to contact us to discuss your needs.
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Do you Powder Coat In-House?
Semi Exact Manufacturing division offers powder coating in-house with multiple spray booths, guns, and ovens. We can powder coat metal parts up to 6ft in height, 6ft in length, and 6ft in depth.

When you need a durable, weather-resistant finish, powder coating is often the most cost-effective and high quality option available for steel, aluminum and galvanized materials.
Learn More
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